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30 August 2022

Recycled lithium ion batteries could be the future

Nearly all electric cars, laptops, and smartphones use lithium-ion batteries, which are also important for conserving renewable energy in the midst of the current climatic crisis. However, the present mining operations throughout the world are unable to produce sufficient lithium and other essential minerals to satisfy the rapidly increasing need for these batteries. It takes time and money to set up new mines. Additionally, mining brings about a number of environmental concerns that have sparked protests opposing mining projects, including the depletion of regional water supplies and the pollution of the neighbouring area by runoff waste. 


Why is Recycling Lithium Ion Batteries Better?

All of this indicates that recycling old batteries is essential for changing the global energy grid in a sustainable way. However, commercial adoption of lithium-ion battery recycling is still relatively new. Battery producers have been hesitant due to worries that recycled batteries might be of worse quality compared to the ones made from freshly mined minerals, which could result in a battery's life cycle being cut short or its internal components being harmed. Serious complications can occur, especially in applications like electric vehicles. 


The meticulously made crystal that serves as the cathode, which is the most important component of the lithium-ion battery and essential to giving the right voltage, is refurbished in a new study that has just been published. Scientists have discovered that the batteries they created using their novel cathode-recycling method work equally well with those created using a cathode produced from scratch. In actuality, batteries containing recycled cathode recharge more quickly and last longer. 


The lithium-ion industry is expected to grow 10 times over the next 10 years, and putting the used batteries back into the supply chain is essential to ease the market's growing demand, particularly considering the lack of raw material and other challenges discussed above. 


Whenever a lithium-ion battery generates electricity, clusters of electrodes flow to the cathodes from the anode. These batteries are now recycled most typically by disassembling and shredding the entire battery, which is then either melted down or dissolved in acid. The end product is a black material that can be utilised to recover chemical components or basic chemicals. Its consistency can range from powdery to gooey. These recycled elements can subsequently be produced using the same industrial techniques as newly mined materials. 


New Method of Recycling

The most recent research employs a rather similar procedure, although this method preserves a portion of the old cathode's critical content rather than fully dismantling the battery to its active compounds. Following battery shredding, the less valuable components like the circuit boards and metal battery shell) are removed manually and recycled separately. The majority of the cathode content is what is left after it has been dissolved in acid and purified. Then, to guarantee the balance of materials is just perfect, a trace amount of fresh elements like cobalt and nickel are carefully added. This is another variation from conventional recycling techniques. A few steps later, the cathode powder, which is made up of microscopic crystalline particles, is successfully renewed and ready to adhere to a sheet of metal and inserted into a "fresh" battery. 


The molecules in recycled cathode powder were compared to those in cathode powder that was produced commercially (mostly made of mined particles). The recycled granules were discovered to be more porous, with especially sizable spaces in their centres. Because of these features, the cathode crystal has some room to expand considerably when lithium ions cram inside of it. This flexibility prevents the crystal from breaking as quickly as cathodes made from scratch. This breaking is a significant factor in a battery's gradual deterioration. 


More porosity also equates to a larger surface area, which allows for the chemical changes required to recharge the battery to occur. For this reason, recycled batteries recharge more rapidly than batteries that are made from scratch. Goals for the future could include creating batteries with this improved structure for all cathodes, not just those manufactured from recycled materials.

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