What does it cost to make a tonne of ethyl acetate?
Douglas Insights prices 35 inputs for a tonne of ethyl acetate in 5 countries from 21 documents: 3 raw materials, 0 packaging materials, the utility tariffs and the production wage, each with its publisher and year. The report multiplies them by the consumption per tonne, balanced across 4 process steps, and gives the direct cash cost of a tonne in every country.
Direct cash cost means raw materials, packaging, energy and water, and the crew on the line: what a ethyl acetate producer pays for each tonne before capital, maintenance, overhead and financing. Those belong to the plant project report; this page and this report stop at the tonne. The reference plant is 50,000 t/y at steady state; base period calendar year 2022–2026.
China (held while an input is re-checked): not yet published. A country is dropped rather than priced with a proxy.
Which process route is ethyl acetate costed on?
A ethyl acetate line runs 4 process steps, from reaction of the feed streams over a strong acid catalyst in the reaction/distillation tower to second distillation in the finishing tower to finished ethyl acetate; each is a unit operation from a published process norm, and the report carries the yield and loss of every step so the inputs per tonne of finished product close.
- Reaction of the feed streams over a strong acid catalyst in the reaction/distillation tower. Source: USPTO.
- Condensing of the tower vapours and separation into an organic phase and an aqueous phase in the decanter. Source: USPTO.
- Treatment of the aqueous phase in the organic recovery column. Source: USPTO.
- Second distillation in the finishing tower to finished ethyl acetate. Source: USPTO.
What do the raw materials for ethyl acetate cost in each country?
3 raw materials for ethyl acetate are priced in each of the 5 countries: acetic acid, undenatured ethyl alcohol and sodium chloride. Prices are customs unit values and producer prices for the year shown, in US dollars per tonne. Undenatured ethyl alcohol shows the widest spread, from USD 617 a tonne in the United States to USD 951 in Germany.
| Raw material, USD per t | South Africa | Germany | Brazil | Saudi Arabia | United States |
|---|---|---|---|---|---|
| Acetic acid | 710 2024 | 612 2024 | 612 2024 | 511 2024 | 475 2024 |
| Undenatured ethyl alcohol (95 %) | 809 2024 | 951 2024 | 695 2024 | 876 2024 | 617 2024 |
| Sodium chloride | 80 2024 | 102 2024 | 46 2024 | 96 2024 | 53 2024 |
Sources: UN Comtrade. Consumption per tonne, the cost each material adds and the material balance are in the report.
What do energy and water cost a ethyl acetate line in each country?
3 utilities are priced on the ethyl acetate route: electricity, industrial, natural gas, industrial and water, industrial. Tariffs are industrial, all-in and exclude value-added tax (VAT), each shown with its year. Electricity runs from USD 0.080 a kilowatt-hour (kWh) in Saudi Arabia to USD 0.218 in Germany, the widest gap of any utility input.
| Tariff | South Africa | Germany | Brazil | Saudi Arabia | United States |
|---|---|---|---|---|---|
| Electricity, industrial USD/kWh | 0.124 2025 | 0.218 2025 | 0.124 2024 | 0.080 2025 | 0.086 2025 |
| Natural gas, industrial USD/Nm³ | 0.182 2025 | 0.841 2025 | 0.524 2025 | 0.076 2025 | 0.179 2025 |
| Water, industrial USD/m³ | 2.96 2025 | 5.79 2025 | 10.70 2025 | 3.11 2025 | 2.48 2026 |
Sources: Eskom Tariffs and Charges booklet 2025/26 (1 April 2025 t…, Creamer Media Engineering News (reporting the National Energy Regulator of South Africa (NERSA) decis…, City of Johannesburg, Eurostat, International Energy Agency, Statistisches Landesamt des Freistaates Sachsen, Empresa de Pesquisa Energetica (EPE), Brazil, ES Gas Distribuidora de Gas Natural, per ARSP (Espirito S…, URAE-1 / Government of Sao Paulo State, Marafiq (Power and Water Utility Company for Jubail and Y…, S&P Global Commodity Insights, U.S. Energy Information Administration and San Antonio Water System (SAWS). Consumption per tonne of product is in the report.
What does labour cost on a ethyl acetate line in each country?
The production operator wage runs from USD 5,339 a year in Brazil to USD 44,170 in the United States, base wages from the statistics office of each country before employer on-costs; the crew per shift is sized from the process norms (USPTO) and stated in the report. Wages enter the cost of a tonne of ethyl acetate through that crew on every shift.
| Wage | South Africa | Germany | Brazil | Saudi Arabia | United States |
|---|---|---|---|---|---|
| Production operator, USD a year | 15,347 2025 | 43,120 2022 | 5,339 2025 | 12,586 2025 | 44,170 2025 |
| Source | Statistics South Africa | Eurostat | Ministerio do Trabalho e Emprego (MTE), Brazil | Argaam (reporting General Authority for Statistics (GASTAT) Labour Market Statistics Q2 2025) | U.S. Bureau of Labor Statistics |
Where are the inputs for ethyl acetate cheapest?
Inputs for ethyl acetate are cheapest in different countries: acetic acid is cheapest in the United States at USD 475 a tonne; electricity is cheapest in Saudi Arabia at USD 0.080 a kWh; the lowest operator wage is in Brazil. No single input decides the cost of a tonne of ethyl acetate: the report weighs every input by its consumption and ranks the countries on the direct cash cost.
- Undenatured ethyl alcohol (95 %) is cheapest in the United States at USD 617 a tonne.
- Sodium chloride is cheapest in Brazil at USD 46 a tonne.
What is the traded price of ethyl acetate in each country?
Douglas Insights records the traded price of ethyl acetate between USD 749 a tonne in China and USD 1,200 a tonne in Germany across 6 lead countries. That customs unit value is the ex-works proxy against which the report measures the direct cost of a tonne in each country.
| Lead country | USD per t | Basis | Year |
|---|---|---|---|
| South Africa | 1,038 | UN Comtrade | 2024 |
| China | 749 | UN Comtrade | 2024 |
| Germany | 1,200 | UN Comtrade | 2024 |
| Brazil | 1,083 | UN Comtrade | 2024 |
| Saudi Arabia | 979 | UN Comtrade | 2024 |
| United States | 1,175 | UN Comtrade | 2024 |
Prices are customs unit values from UN Comtrade and producer prices where a production survey publishes them, such as Eurostat Production Communautaire (PRODCOM); one rule per country, stated in the report and not changed to move a result. Monthly price series are in the Douglas Insights price pages.
What moves the cost of a tonne of ethyl acetate?
Raw materials weigh more than three fifths of the direct cost of a tonne of ethyl acetate in South Africa, so the price of the main feedstock moves the cost more than any tariff or wage; the report moves the main feedstock, energy and the exchange rate by ten percent each and shows the cost of a tonne in every country under each.
- Raw materials: more than three fifths of the direct cost in South Africa.
- Packaging: under a twentieth of the direct cost in South Africa.
- Utilities: a tenth to a fifth of the direct cost in South Africa.
- Direct labour: under a twentieth of the direct cost in South Africa.
What limits a production cost figure for ethyl acetate?
Three things limit a production cost figure for ethyl acetate: the traded price is a customs unit value, not a contract price; input years differ (calendar year 2022–2026) and a price moves with its market; and consumption per tonne comes from published norms rather than one plant's meters. The report states each limit beside the figure it affects.
- In South Africa the direct cost sits above the traded price in the base period, a finding the report states rather than tunes away.
- In Germany the direct cost sits above the traded price in the base period, a finding the report states rather than tunes away.
- In Brazil the direct cost sits above the traded price in the base period, a finding the report states rather than tunes away.
- In Saudi Arabia the direct cost sits above the traded price in the base period, a finding the report states rather than tunes away.
Douglas Exclusive: the ethyl acetate feedstock ledger
Douglas Insights counts 21 documents behind the 35 inputs on this page. The feedstock ledger in the report lists every input with its publisher, document, code and year, so a buyer can put the same figure in front of a supplier.
| Input | Countries priced | Years | Publishers |
|---|---|---|---|
| Acetic acid | 5 | 2024 | UN Comtrade |
| Undenatured ethyl alcohol (95 %) | 5 | 2024 | UN Comtrade |
| Sodium chloride | 5 | 2024 | UN Comtrade |
| Electricity, industrial | 5 | 2024–2025 | Eskom Tariffs and Charges booklet 2025/26 (1 April 2025 t…, Eurostat, Empresa de Pesquisa Energetica (EPE), Brazil, Marafiq (Power and Water Utility Company for Jubail and Y…, U.S. Energy Information Administration |
| Natural gas, industrial | 5 | 2025 | Creamer Media Engineering News (reporting the NERSA decis…, International Energy Agency, ES Gas Distribuidora de Gas Natural, per ARSP (Espirito S…, S&P Global Commodity Insights |
| Water, industrial | 5 | 2025–2026 | City of Johannesburg, Statistisches Landesamt des Freistaates Sachsen, URAE-1 / Government of Sao Paulo State, Marafiq (Power and Water Utility Company for Jubail and Y…, San Antonio Water System (SAWS) |
| Production operator wage | 5 | 2022–2025 | Statistics South Africa, Eurostat, Ministerio do Trabalho e Emprego (MTE), Brazil, Argaam (reporting GASTAT Labour Market Statistics Q2 2025), U.S. Bureau of Labor Statistics |
Methodology: how is the ethyl acetate production cost built?
Four stages build the ethyl acetate production cost report: the process route and material balance from published norms (4 steps); input prices from customs and production statistics, tariff schedules and statistics offices (35 inputs, 21 documents, 5 countries); the direct cash cost of a tonne as consumption times price, with labour over steady-state output; and the check of each country against its traded price, where a cost far above the price holds the country until the input is re-checked.
Nothing is typed: every figure traces to a document, and the Douglas Insights research methodology explains how the Research Desk reviews each edition. Capital cost, financing and returns for the same line are in the manufacturing plant project report.
Market reports, plant reports and price pages for the same chain sit in the Douglas Insights industry hub; the production cost hub collects every production cost report.
Inside the report
01Executive Summary
Direct cash cost of a tonne of ethyl acetate in each lead country, lowest and highest named, key findings.
02Product, Specification and Scope
What is costed, what is not, the base period of every input.
03Process Route and Material Balance
Steps, yields and losses per tonne of product, with the technical source of each.
04Raw Material Consumption and Prices
Consumption per tonne and price by country for every raw material.
05Utilities: Consumption and Tariffs
Electricity, gas, steam and water per tonne and the tariff in each country.
06Packaging: Norms and Prices
Packaging materials per tonne and their price by country.
07Direct Labour: Crew, Shifts and Wages
Crew per shift, shifts and the operator wage by country.
08Direct Cash Cost per Tonne by Country
The waterfall: raw materials, utilities, packaging, labour.
09Cost Against the Traded Price
Gross margin at the customs unit value in each country.
10Sensitivity
Main feedstock, energy and currency, each moved ten percent.
11Douglas Exclusive: The Feedstock Ledger
Every input with its publisher, document and year.
12Methodology and Sources
Countries, documents and codes counted; how the Research Desk checks each edition.
AAppendix: Full Data Tables
Every input and every cost line by country.
Questions buyers ask
What is the traded price of ethyl acetate in each country?
USD 749 to USD 1,200 a tonne across the lead countries: South Africa USD 1,038; China USD 749; Germany USD 1,200; Brazil USD 1,083; Saudi Arabia USD 979; United States USD 1,175. Each is a customs unit value or production statistic for that country, the ex-works proxy the cost is measured against.
Which raw materials go into ethyl acetate and what do they cost?
3 raw materials are priced in every country: acetic acid, undenatured ethyl alcohol (95 %) and sodium chloride. USD 475 a tonne in the United States is the lowest price of acetic acid among the lead countries. Consumption per tonne and the cost each adds are in the report.
Where are the inputs for ethyl acetate cheapest?
USD 5,339 a year is the lowest operator wage of the lead countries, in Brazil. The report ranks the countries on the direct cash cost of a tonne, which weighs every input by its consumption; the page shows the inputs, the report the ranking.
What is in the ethyl acetate production cost report?
12 chapters and an Excel data pack: the process route and material balance, raw material, utility, packaging and labour consumption and prices by country, the direct cash cost of a tonne in each of 5 countries, the margin at the traded price, sensitivity, and the feedstock ledger with every source. Delivered within 48 hours of an order.
Does this report include capex, IRR or payback?
No. Capital investment, land, construction, equipment, financing, IRR, payback and capacity scenarios are the plant project report, which costs the same line in three capacities. A production cost buyer who upgrades within 90 days has the full price credited against the Professional or Enterprise edition.
How fast is the report delivered?
48 hours from a paid order to your email, as a PDF and an Excel data pack prepared on the current edition of every input. Another country or a different process route is quoted by the Research Desk.
Research & citation
This report is researched, built and reviewed by the Douglas Insights Research Desk under the Douglas Insights editorial standards. Material errors are logged in the corrections log. No section is sponsored.
Douglas Insights Inc (2026). Ethyl Acetate Production Cost Analysis 2026. Report DI-PL-000167-PC, October 2026. https://www.douglasinsights.com/production-cost/ethyl_acetate/